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Upward casting system for copper rods


Processed Materials: 

99.97% cathode copper and highly-pure copper liquid

 

Application: 

Used to produce large length of bright oxygen-free copper rods

Overview:

The upward casting system can smelt electrolytic copper or high-purity copper liquid by the frequency induction furnace into liquid. Through the charcoal on the surface and air isolation (to avoid oxidation of copper liquid), the holding furnace temperature for copper can be controlled at 1150 ℃ + -10 ℃. Continuous casting machine can make copper into the crystallization through the rapid crystallization and produce continuous copper rods, and finally make the copper rods into coils by double-headed take-up machine and other auxiliary equipment.

The system consists of frequency induction furnace, continuous casting machine, guide wheel frame, tension bracket, double-headed take-up machine, water cooling system, electrical system, feeding system and temperature measurement system.

 

Continuous Casting Machine

The continuous casting machine is the main equipment to realize the continuous casting. It consists of the three major parts including traction mechanism, liquid level tracking system and crystallizers and it has the structure of four gantry pillars.

Specifications:

Item

Item

Parameters 

1

Equipment model

SYJ1017-I3

2

Annual capacity

5000 tons

3

Furnace structure

combined furnace(2 melting furnace and 1 heat holding furnace

4

Number of casting rod

10

6

Diameter of casting rod

Ф17mm

7

Speed of upward casting

01200mm/min

8

Annual working hours

7920h

9

Tracking accuracy of liquid level

±2mm

10

Coiling specification

Ф700mm×Ф1500mm×800mm

11

Copper melting rate

650kg/h

12

Power consumption of copper melting

<350kwh/ton

13

Way of coiling

automatic coiling

14

Driven by coil turn plate

pushed by copper rod and make arrangement in order by hand.

15

Way of loading

load a entire copper cathode by electric host

16

Drive by upward casting

driven by AC servo motor and use gapless synchronous belt transmission as the transmission chain 

17

Clamping Way of upward casting copper pod

hand-clamping

Features:


  1. Feeding materials of copper cathode or brass;
  2. Flexible capacity from 1000-12000tpa;
  3. Flexible casting speed of 0-3000mm/min;
  4. Casting rod diameter of 8-20mm
  5. Accurate level control of +/-2mm;
  6. Longer working time of 7920 hours per year;
  7. Drive type of AC servo motor and synchronous gapless belt drive;
  8. Adopt cylinder clamp;
  9. 350kwh power consumption;


Any questions for technology or equipment,please contact us

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PRODUCTION CENTER

Add:No.3 Puxinhu Center 4 Rd, Tangxia, Dongguan, Guangdong, China

Tel:86 0769 86959488

Fax:86 0769 86959398

Mobile:173 0849 3887 (Whatsapp/Wechat)

Email:[email protected]

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